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Your Product · Bakery

From the oven to the case,
untouched by hands.

Cookies, crackers, bars, croissants, buns, and dough — JLS's vision-guided robots load flow wrappers, trays, and cartons gently, keeping fragile baked product intact. Built to fit FDA-regulated bakeries.
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70+
Years of automation engineering
Multiple
U.S. patents (food)
IP69K-capable
Washdown construction
U.S. Built
Engineered in-house

JLS builds robotic packaging automation for bakeries — vision-guided systems that load cookies, crackers, bars, croissants, buns, pastries, and raw dough into flow wrappers, trays, cartons, and cases. Custom end-of-arm tooling handles fragile and crumbly baked product gently, and hygienic construction can be specified for FDA-regulated bakery facilities. Every line is engineered, programmed, and supported entirely in-house by JLS.

IBIE 2025 · Best-in-ClassAutomation & Robotics — International Baking Industry Exposition

In action

Watch JLS handle bakery products — at full production speed

Sanitary robotic thermoformer loading Thermoformer

Sanitary robotic thermoformer loading

Vision-guided robots load product into thermoformer pockets in a full washdown environment.

Pain points

Bakery's toughest packaging headaches. Solved.

We've spent decades on food lines. These are the problems bakery processors bring us most — and how JLS robotics solve them.

Fragile baked product handling The challenge

Fragile, crumbly baked product that breaks in handling

How JLS solves it
Vision-guided robots with custom end-of-arm tooling pick fragile and irregular baked items gently and place them with proper orientation — product stays intact through wrapping, tray loading, or cartoning.
Flow wrapper infeed The challenge

Loading a continuously running flow wrapper

How JLS solves it
The Talon FW loads cookies, bars, and baked product into a continuously running flow wrapper at line speed — vision-guided and gentle, with no manual hand-placing.
Throughput and consistency The challenge

Throughput and consistency capped by hand-packing

How JLS solves it
Talon®, Peregrine®, and Osprey® run at line speed with repeatable placement every cycle — from the oven and proofer through wrapping and into the case.
FDA bakery sanitation The challenge

Sanitation and food safety in FDA-regulated bakeries

How JLS solves it
Systems can be specified with hygienic construction matched to the product-contact area and plant environment, including IP69K-rated robots and components and NEMA 4X controls where required — designed to fit FDA-regulated bakery facilities.
Applications

Bakery packaging automation, line to case packing.

From flow wrapping and tray loading through case packing, JLS automates every step of a bakery line — built for the daily washdown and the delicate product it handles.

1

Flow wrapper infeed

The Talon FW loads cookies, bars, and baked product into a continuously running flow wrapper at line speed — vision-guided and gentle, with no manual hand-placing.
Talon FW
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2

Tray and carton loading

Talon TL loads cookies, pastries, and bars into trays; Osprey TL then case-packs finished trays — gentle handling for fragile product, up to 180 trays per minute (three-head Osprey TL).
Talon TLOsprey TL
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3

Raw and proofed dough

The Talon RD loads raw and proofed dough onto trays and into the baking line gently — vision-guided and lab-tested per product.
Talon RD
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4

Cartoning and case packing

Peregrine IS forms, loads, and closes cartons in a compact footprint, and Hawk top-loads finished packs into cases — compact, gentle, and changeover-ready.
PeregrineHawk
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Have a custom baked product?

If it can be wrapped, trayed, or cartoned, our engineers have probably packed it — and if not, we'll figure it out.

Talk to our bakery automation experts

Test before you commit

Send us your baked products.
We'll put them to the test.

Before any capital commitment, send us your product — cookies, bars, croissants, or dough. We'll run it on real JLS robotics in our York, PA Flight Lab with tooling configured for it, and prove out the line on your actual product.

Live
Robotic test with your product
U.S. Built
York, PA Flight Lab
No
Commitment required
Schedule a Flight Lab test

Designed to get wet. Built to be cleaned.

In an FDA-regulated bakery facility, sanitation is non-negotiable. Every JLS bakery system is engineered for your plant's sanitation environment — from dry, cleanable construction to full washdown where the line requires it — so you stay compliant and downtime stays low.

IP69K*
High-pressure washdown
NEMA 4X
Sealed controls
FDA
Designed to fit regulated plants
Open-frame
Sloped, minimal harborage

* Specific JLS components are IP69K full-washdown rated; system-level ingress protection varies by configuration. Contact JLS for your application.

FAQ

Bakery packaging automation FAQs

Sanitation, tooling, throughput, ROI, and integration — answered by JLS application engineers.

Most JLS bakery and baked goods packaging projects evaluate payback in the 24–36 month range, depending on labor cost, shift schedule, line speed, uptime improvement, and the specific application. Labor savings scale with the platform, line speed, and labor model, with added value from improved throughput and more consistent baked product handling. JLS reviews your product, package format, line speed, staffing model, and current production challenges to determine where automation creates the strongest return.

JLS automates cookies, crackers, bars, croissants, buns, pastries, and raw and proofed dough — loading product into flow wrappers, trays, cartons, and cases, and feeding continuously running packaging lines.

Vision-guided robots with custom end-of-arm tooling pick fragile and irregular baked items gently and place them with proper orientation, so product stays intact through flow wrapping, tray loading, or cartoning.

Yes. Systems can be specified with washdown-capable, hygienic construction matched to the product-contact area and plant environment, including IP69K-rated robots and components and NEMA 4X controls where required, and designed to fit FDA-regulated bakeries.

Yes. JLS integrates with ovens, proofers, conveyors, flow wrappers, tray sealers, cartoners, case packers, checkweighers, metal detectors, and labeling systems into one coordinated bakery line.

Talon FW feeds continuously running flow wrappers, Talon RD handles raw and proofed dough, and Peregrine loads and cartons finished product in a compact footprint.

Throughput depends on the product, package format, robot configuration, and tooling. JLS sizes the system around your actual product, SKU mix, and line speed so it is built for the production requirement rather than a generic rate claim.

Many JLS systems use recipe-driven changeover through the HMI, with tooling and format changes designed to be simple and repeatable. JLS reviews your SKU mix, product dimensions, and changeover goals so the system fits how the plant runs.

Yes. The Talon FW loads product into a continuously running flow wrapper at line speed, vision-guided and gentle, with no manual hand-placing.

Yes. Before any capital commitment, JLS runs your actual product in our York, PA Flight Lab with tooling configured for it and validates the application on your real product before final design.

Often, yes. The compact footprint of systems like the Peregrine suits retrofits. The final design depends on floor space, line speed, controls, sanitation access, and your existing equipment.

JLS typically reviews the product type and dimensions, photos or video of the current line, package format, target speeds, SKU mix, labor model, sanitation requirements, available floor space, upstream and downstream equipment, and the main problem to solve.

Designed, built, programmed, and tested at JLS Automation in York, Pennsylvania, with support from JLS's in-house team, working directly with the engineers who built your system — remote diagnostics, on-site service, training, parts, and preventive maintenance.

What do you want to know?

Ask us anything — an automation expert will follow up.

What can we help with? Optional — select any that apply.

By submitting, you agree that JLS Automation and Robert Reiser & Co. may contact you about your inquiry.

Ready for the realities of your bakery line?

Bring us your product. We'll test it in our York, PA lab, engineer the automation, and prove it on your real product — before we say yes.

Schedule a facility tour Call (717) 505-3800
JLS + Reiser: Expertise across the line

Planning a complete bakery packaging line?

JLS builds complete bakery lines — from the oven and proofer through flow wrapping, tray loading, case packing, and cartoning — integrated as a single solution from one team in York, PA.

Full food production line — JLS + Reiser: expertise across the line Ten production-line stages across four zones. JLS-built robotic automation stages are shown in purple; stages available through Reiser's OEM portfolio in blue; customer-selected or partner equipment in gray. Dashed lines mark coordinated integration points. Prepare. Portion. Form. Load. Seal. Case. Carton. Collate. Stack. Secure. 01Mixing &blendingGrindingEmulsifyingMarinatingTumblingAvailable throughReiser portfolio 02Forming &portioningStuffingExtrudingPatty formingDepositingAvailable throughReiser portfolio 03FurtherprocessingSlicingDicingShreddingTenderizingAvailable throughReiser portfolio 04PrimaryloadingPick & placeVision-guidedLane loadingProduct collationJLS TALON®JLS KESTREL™JLS Automation 05PrimarypackagingThermoformingTray sealingVacuum / MAPSkin packAvailable throughReiser portfolio 06CasepackingRobotic case loadingRobotic loadingWashdown configurationsHygienic optionsJLS OSPREY®HAWK™ · PATTY HAWK™Case erecting & sealing via partner equip.JLS Automation 07CartoningForm, load,close cartonsCompact footprintWashdown-capable designJLS PEREGRINE® ISPEREGRINE ISJLS Automation 08Collation /bundlingCount & stackBundle packMultipackPartner equipmentscope-dependent 09PalletizingLayer buildingRobotic palletizingSlip-sheet placeLayer padPartner equipmentscope-dependent 10LoadsecurementStretch wrapBandingCorner boardTop sheetPartner equipmentscope-dependent Tier 1 Primary Packaging The package that touches the product Tier 2 Secondary Packaging Cases, cartons, and multipacks for retail or distribution Tier 3 Tertiary Packaging Stretch wrap, ship-ready unit

Together, JLS and Reiser help food manufacturers develop coordinated processing and packaging lines—from product preparation and primary package loading and sealing through cartoning, case packing and load securement.

Illustrative line architecture. Stages, equipment suppliers and sequence vary by product and project scope. Not every food line uses every stage, and slicing, cooking, freezing, inspection and other processes may occur in different positions.

Scroll left and right to scan the full line. Open the printable line map →

JLS-built robotic automation Available through Reiser’s OEM portfolio Customer-selected / third-party equipment Coordinated integration point

Reiser role across the line

Food-processing expertise, application development, equipment selection, product testing, and sales & lifecycle support.

JLS role at robotic packaging stages

Robotic engineering, product & package handling, controls interfaces, and integration & FAT when included in project scope.

Let’s talk more about planning your full line.

Tell us who you are and a bit about your line. An automation expert will reach out — and we’ll bring the right people from JLS and Reiser to the conversation.

Your details
Facility location
Your line today
What you're planning
What solution(s) are you interested in?* Select all that apply.
Project timeline

By submitting, you agree that JLS Automation and Robert Reiser & Co. may contact you about your inquiry.

Over 1,000 custom installs. Predictable performance. Premier, dedicated service.

  • Factory-tested reliability
  • In-house programming — York, PA
  • Same in-house team, day one to decades later
  • Fast dispatch from York, PA — within a day's drive of most East Coast and Midwest plants
  • Remote diagnostics + on-site support
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Spare parts, preventive maintenance, retooling, training, and on-site support — from JLS's in-house support team, backed by the engineers who built your machine.
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